Talking about the selection of chemical pump for common chemical media
2021-08-04 06:20:36
Corrosion has always been one of the hazards of chemical equipment, and it is a slight inadvertent, light damage to equipment, and accidents and even disasters. According to relevant statistics, about 60% of the destruction of chemical equipment is caused by corrosion. Therefore, in the selection of chemical pumps, we must first pay attention to the scientific nature of material selection. There is usually a misunderstanding that stainless steel is a “universal material†and it is dangerous to hold stainless steel regardless of the medium and environmental conditions. Here are some key points for selecting materials for some common chemical media:
1. Sulfuric acid is one of the strong corrosive media, and sulfuric acid is an important industrial raw material with a wide range of uses. Different concentrations and temperatures of sulfuric acid have a great difference in corrosion of materials. For concentrated sulfuric acid with a concentration above 80% and temperature less than 80 °C, carbon steel and cast iron have good corrosion resistance, but it is not suitable for high-speed flowing sulfuric acid. It is not suitable as a material for pump valves; ordinary stainless steels such as 304 (0Cr18Ni9) and 316 (0Cr18Ni12Mo2Ti) are also limited in their use for sulfuric acid media. Therefore, the pump valve for conveying sulfuric acid is usually made of high-silicon cast iron (difficult to cast and process) and high-alloy stainless steel (20 alloy). Fluoroplastics have better sulfuric acid resistance, and a fluorine-lined pump (F46) is a more economical option. The company's applicable products are: IHF lining fluorine pump, PF (FS) strong corrosion resistant centrifugal pump, CQB-F fluoroplastic magnetic pump.
2. Hydrochloric acid Most metal materials are not resistant to hydrochloric acid corrosion (including various stainless steel materials), and molybdenum-containing high silicon iron can also be used only for 50 ° C, 30% hydrochloric acid. Contrary to metal materials, most non-metallic materials have good corrosion resistance to hydrochloric acid, so rubber pumps and plastic pumps (such as polypropylene, fluoroplastics, etc.) are good choices for conveying hydrochloric acid. The company's applicable products are: IHF lining fluorine pump, PF (FS) strong corrosion resistant centrifugal pump, CQ polypropylene magnetic pump (or fluoroplastic magnetic pump).
3. Nitric acid is generally destroyed by rapid corrosion in nitric acid. Stainless steel is a nitrile-resistant material that has a good resistance to nitric acid at room temperature. It is worth mentioning that it contains molybdenum-containing stainless steel (such as 316, 316L) corrosion resistance to nitric acid is not only better than ordinary stainless steel (such as 304, 321), and sometimes even worse. For high temperature nitric acid, titanium and titanium alloy materials are usually used. The company's applicable products are: DFL (W) H chemical pump, DFL (W) PH shielding chemical pump, DFCZ process pump, DFLZP self-priming chemical pump, IH chemical pump, CQB magnetic pump, etc., the material is 304.
4. Acetic acid It is one of the strong corrosive materials in organic acids. Ordinary steel is severely corroded in acetic acid of all concentrations and temperatures. Stainless steel is an excellent acetic acid resistant material. Molybdenum-containing 316 stainless steel can also be used for high temperature and Dilute acetic acid vapor. High-alloy stainless steel or fluoroplastic pumps are available for demanding requirements such as high temperature, high concentration acetic acid or other corrosive media.
5. Alkali (sodium hydroxide)
Steel is widely used in sodium hydroxide solutions below 80 ° C and 30% concentration. Many factories still use ordinary steel at 100 ° C and below 75%. Although the corrosion is increased, the economy is good. The corrosion resistance of ordinary stainless steel to lye has no obvious advantages compared with cast iron. Stainless steel is not recommended as long as a small amount of iron is allowed in the medium. For high-temperature alkaline liquids, titanium and titanium alloys or high-alloy stainless steels are often used. The company's general cast iron pumps can be used for low-concentration lye at room temperature. For special requirements, all kinds of stainless steel pumps or fluoroplastic pumps can be used.
6. Ammonia (ammonium hydroxide)
Most metals and non-metals are slightly corrosive in liquid ammonia and ammonia (ammonium hydroxide), and only copper and copper alloys are not suitable. Most of the company's products are suitable for the transport of ammonia and ammonia.
7. Salt water (sea water)
Ordinary steel in the sodium chloride solution and seawater, salt water corrosion rate is not too high, generally must use paint protection; all kinds of stainless steel also has a very low uniform corrosion rate, but may cause local corrosion due to chloride ions, usually 316 stainless steel better. The company's various chemical pumps have 316 material configurations.
8. Alcohols, ketones, esters, ethers, common alcohols are methanol, ethanol, ethylene glycol, propanol, etc., ketone media are acetone, methyl ethyl ketone, etc., ester media have various methyl esters, Ethyl ester, etc., ether medium is methyl ether, ether, dibutyl ether, etc., they are basically non-corrosive, common materials can be applied, and specific selection should also make reasonable choice according to the properties of the medium and related requirements. It is also worth noting that ketones, esters, and ethers are soluble in a variety of rubbers and avoid errors when selecting sealing materials.
There are many other media that can't be introduced here. In short, you should not be random and blind when selecting materials. You should consult relevant materials or learn from mature experience.
1. Sulfuric acid is one of the strong corrosive media, and sulfuric acid is an important industrial raw material with a wide range of uses. Different concentrations and temperatures of sulfuric acid have a great difference in corrosion of materials. For concentrated sulfuric acid with a concentration above 80% and temperature less than 80 °C, carbon steel and cast iron have good corrosion resistance, but it is not suitable for high-speed flowing sulfuric acid. It is not suitable as a material for pump valves; ordinary stainless steels such as 304 (0Cr18Ni9) and 316 (0Cr18Ni12Mo2Ti) are also limited in their use for sulfuric acid media. Therefore, the pump valve for conveying sulfuric acid is usually made of high-silicon cast iron (difficult to cast and process) and high-alloy stainless steel (20 alloy). Fluoroplastics have better sulfuric acid resistance, and a fluorine-lined pump (F46) is a more economical option. The company's applicable products are: IHF lining fluorine pump, PF (FS) strong corrosion resistant centrifugal pump, CQB-F fluoroplastic magnetic pump.
2. Hydrochloric acid Most metal materials are not resistant to hydrochloric acid corrosion (including various stainless steel materials), and molybdenum-containing high silicon iron can also be used only for 50 ° C, 30% hydrochloric acid. Contrary to metal materials, most non-metallic materials have good corrosion resistance to hydrochloric acid, so rubber pumps and plastic pumps (such as polypropylene, fluoroplastics, etc.) are good choices for conveying hydrochloric acid. The company's applicable products are: IHF lining fluorine pump, PF (FS) strong corrosion resistant centrifugal pump, CQ polypropylene magnetic pump (or fluoroplastic magnetic pump).
3. Nitric acid is generally destroyed by rapid corrosion in nitric acid. Stainless steel is a nitrile-resistant material that has a good resistance to nitric acid at room temperature. It is worth mentioning that it contains molybdenum-containing stainless steel (such as 316, 316L) corrosion resistance to nitric acid is not only better than ordinary stainless steel (such as 304, 321), and sometimes even worse. For high temperature nitric acid, titanium and titanium alloy materials are usually used. The company's applicable products are: DFL (W) H chemical pump, DFL (W) PH shielding chemical pump, DFCZ process pump, DFLZP self-priming chemical pump, IH chemical pump, CQB magnetic pump, etc., the material is 304.
4. Acetic acid It is one of the strong corrosive materials in organic acids. Ordinary steel is severely corroded in acetic acid of all concentrations and temperatures. Stainless steel is an excellent acetic acid resistant material. Molybdenum-containing 316 stainless steel can also be used for high temperature and Dilute acetic acid vapor. High-alloy stainless steel or fluoroplastic pumps are available for demanding requirements such as high temperature, high concentration acetic acid or other corrosive media.
5. Alkali (sodium hydroxide)
Steel is widely used in sodium hydroxide solutions below 80 ° C and 30% concentration. Many factories still use ordinary steel at 100 ° C and below 75%. Although the corrosion is increased, the economy is good. The corrosion resistance of ordinary stainless steel to lye has no obvious advantages compared with cast iron. Stainless steel is not recommended as long as a small amount of iron is allowed in the medium. For high-temperature alkaline liquids, titanium and titanium alloys or high-alloy stainless steels are often used. The company's general cast iron pumps can be used for low-concentration lye at room temperature. For special requirements, all kinds of stainless steel pumps or fluoroplastic pumps can be used.
6. Ammonia (ammonium hydroxide)
Most metals and non-metals are slightly corrosive in liquid ammonia and ammonia (ammonium hydroxide), and only copper and copper alloys are not suitable. Most of the company's products are suitable for the transport of ammonia and ammonia.
7. Salt water (sea water)
Ordinary steel in the sodium chloride solution and seawater, salt water corrosion rate is not too high, generally must use paint protection; all kinds of stainless steel also has a very low uniform corrosion rate, but may cause local corrosion due to chloride ions, usually 316 stainless steel better. The company's various chemical pumps have 316 material configurations.
8. Alcohols, ketones, esters, ethers, common alcohols are methanol, ethanol, ethylene glycol, propanol, etc., ketone media are acetone, methyl ethyl ketone, etc., ester media have various methyl esters, Ethyl ester, etc., ether medium is methyl ether, ether, dibutyl ether, etc., they are basically non-corrosive, common materials can be applied, and specific selection should also make reasonable choice according to the properties of the medium and related requirements. It is also worth noting that ketones, esters, and ethers are soluble in a variety of rubbers and avoid errors when selecting sealing materials.
There are many other media that can't be introduced here. In short, you should not be random and blind when selecting materials. You should consult relevant materials or learn from mature experience.
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